What Are Roof Planks? A Complete Guide to Roof Planking

Introduction

Roof planks, sometimes called roof decking or sheathing, are an essential part of any roof structure. But what exactly are roof planks and what purpose do they serve?

This comprehensive guide will explain everything you need to know about roof planking materials, installation best practices, and safety considerations when working on a roof.

What are Roof Planks?

Roof planks refer to the sheets or boards installed across roof rafters or trusses to create the roof deck. This decking provides the surface that roofing materials like asphalt shingles, metal roofing, or tile will be installed on top of.

The main purpose of roof planks is to provide a sturdy, level base for the roofing material. The planks transfer the weight and forces from the roofing down through the framing and to the exterior walls.

The planks also create a solid sheathing over the roof framing, providing critical bracing and rigidity to the overall roof structure.

Properly installed roof planking is essential for protecting against leaks, insulating the attic space, and securing the roofing against wind uplift forces.

Different Materials Used for Roof Planks

Different types of planks materials
Different types of planks materials

There are several options when it comes to selecting material for roof planks:

Plywood

Plywood is the most common material used for roof sheathing. It is made from thin sheets of wood veneer glued and pressed together at right angles. The cross-lamination of the wood grain provides strength and rigidity.

Plywood is affordable, readily available at most hardware stores, and easy to cut and install. It withstands weathering well and resists rotting. Plywood thickness for roof decks is typically 5/8″ or 3/4″.

OSB (Oriented Strand Board)

OSB has become a popular alternative to plywood. It is manufactured from small wood chips and strands arranged in layers then bonded together with adhesives. The wood strands are oriented for strength.

OSB roof sheathing is cheaper than plywood and just as structurally sound. However, it doesn’t handle moisture absorption quite as well as plywood and can be more difficult to work with when cutting.

Wood Boards

Using dimensional lumber boards, typically 1×6 inch, for roof planking provides a traditional appearance. Wood boards allow you to match other trims and architectural details on the home. Cedar and redwood boards have natural rot resistance.

The downside is that durability and longevity depends heavily on the wood species used. Proper spacing is crucial to allow for drying and prevent warping or cupping.

Metal Decking

For some commercial roofing applications, corrugated metal decking is used instead of wood sheathing. The metal sheets are lightweight yet very strong. Metal allows for longer spans between roof framing.

Disadvantages include the noise created during rain or hail. Metal decking requires experienced installation to properly interconnect the sheets.

Plank Thickness and Spacing

Plank Thickness and Spacing
A constructor checking plank thinkness
  • Decking Thickness Building code requirements vary, but roof planking is typically a minimum 5/8″ thick for rafter spacing up to 24″ inches. Go with 3/4″ planks for added rigidity. Thicker planks can span greater distances between rafters.
  • Plank Spacing – Leave a 1/8″ gap between roof planks during installation. This allows for expansion and contraction as the wood moisture content changes. Also stagger the end joints between successive rows.
  • Follow Codes – Consult your local building codes for the allowable plank spans based on thickness. Spans greater than 24″ inches often require an engineer’s approval.

Installing Roof Planking Correctly

Installing Roof Planking Correctly
Installing Roof Planks
  • Run the planks perpendicular to the roof rafters or trusses below.
  • Stagger the seams between rows so that plank joints do not line up.
  • Space the planks 1/8″ apart and use 8d ring shank nails spaced 6″ inches along the edges and 12″ inches in the field.
  • Cut planks to fit neatly around any roof openings, chimneys, or vents. Avoid small filler pieces.
  • Use metal H-clips between plank seams if specified by the building code for high wind areas. The clips add uplift resistance.
  • Follow the rafter spacing specifications when spanning planks. Do not exceed maximum overhangs.

Safety Considerations When Planking a Roof

Safety Considerations When Planking a Roof
Safety Considerations for roof installation

Working on a roof can be dangerous. Take these roof planking safety precautions:

  • Wear a fall protection harness and tie-off to the roof framing below.
  • Use toe boards and guard rail systems around the roof perimeter.
  • Check for nearby electrical wires or other hazards around the roof area.
  • Use extreme caution when operating power saws and other tools on the roof.
  • Don’t work alone, have someone monitor you from the ground.
  • Follow all OSHA safety standards for roof construction.

Conclusions

Installing proper roof planking or sheathing is a critical step when building or replacing a roof. Understanding the best materials, correct installation techniques, and safety procedures will ensure your roof decking lasts for decades without issues.

Always check your local building codes and have a professional roofer address any questions or concerns about your roof planking project.

FAQ’s

What size roof planks should I use?

For most roofs, 5/8″ or 3/4″ plywood sheets, OSB panels, or 1×6 inch boards are common sizes that meet code and span requirements. Consult local regulations for exact sizing.

How much does it cost to plank a roof?

Expect to pay $1.50-5 per square foot for roof planking installation. With plywood and OSB being the most affordable options starting around $1.50/square foot.

What are the best roof planks?

Plywood and OSB are considered the best combination of cost and performance. It provide durability, strength, and ease of installation for your roof.

How long do roof planks last?

With proper installation and maintenance, roof planking materials like plywood, OSB boards, and metal decking can last 30-60 years before needing replacement.

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